PAC Coagulant Selection: Basicity, Dosage & Water Match — VCYCLETECH

PAC Coagulant Selection: Basicity, Dosage & Water Match

TL;DR Poly aluminium chloride (PAC) is a pre-hydrolyzed inorganic coagulant, general formula [Al₂(OH)ₙCl₆₋ₙ]ₘ — you select a grade by its basicity (typically 5–65 %), its Al₂O₃ content, and how well it matches your raw-water turbidity, pH and temperature. Higher-basicity PAC carries more cationic charge and clarifies turbid or industrial water faster with less sludge; lower-basicity grades suit clear, cold municipal water. Confirm the final dose with a jar test.

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What is PAC (poly aluminium chloride)?

PAC is a polynuclear complex of pre-hydrolyzed aluminium ions — partially neutralized aluminium chloride whose molecules already carry a high positive charge before they reach the water. Compared with traditional aluminium sulphate (alum), that pre-hydrolysis means PAC needs a lower dose, works over a wider pH range, flocculates faster, produces less sludge and leaves lower residual aluminium. It is sold as a yellow liquid or spray-dried yellow powder and is the workhorse coagulant for drinking water, municipal and industrial wastewater.

Compare coagulant options with a representative wastewater jar test
Compare coagulant options with a representative wastewater jar test (AI-generated illustration).
Rapid mix (dose PAC)Charge neutralizationFlocculation (micro-floc → floc)SedimentationFiltration

Basicity — the key selection parameter

Basicity (or basicity degree) is the molar ratio of hydroxyl to aluminium in the PAC molecule, expressed as a percentage — the single most important number when choosing a grade. As a rule of thumb, the higher the basicity, the higher the polymer content and cationic charge density, and the more efficient the coagulant at destabilizing colloids and building dense, fast-settling flocs. Higher-basicity PAC also depresses pH less, so it needs less alkalinity correction. Commodity grades run about 40–90 % basicity; high-basicity aluminium chlorohydrate (ACH) sits at the top of the range.

Check polymer preparation and feed when plant floc differs from the jar
Check polymer preparation and feed when plant floc differs from the jar (AI-generated illustration).

Al₂O₃ content and grades

The other headline spec is Al₂O₃ content — the effective aluminium (the active ingredient). Typical liquid PAC is ~10 % Al₂O₃; spray-dried powder PAC is ~28–30 % Al₂O₃ and is preferred for export because it is cheaper to ship and easy to redissolve. Note that higher basicity usually comes with lower Al₂O₃ per litre, so compare grades on active aluminium, not just on volume, and always dose on an active-Al basis.

How to match PAC to your raw water

  • High-turbidity / industrial wastewater — use high-basicity PAC (or ACH): strong charge neutralization, robust floc, low sludge.
  • Municipal drinking water — medium/low-basicity PAC gives fine control and low residual aluminium; verify against local Al limits.
  • Cold or low-alkalinity water — PAC outperforms alum because it is far less pH-sensitive and works well below 10 °C.
  • Color / organics (high UV₂₅₄, humic water) — raise the dose and lower the pH slightly (enhanced coagulation); PAC removes natural organic matter effectively.
  • Downstream polymer — pair PAC with a trace of anionic polyacrylamide (PAM) as a flocculant aid to grow larger, faster-settling flocs.

PAC dosage and jar testing

Typical PAC dose is roughly 5–50 mg/L as product for surface water and higher for heavily loaded wastewater, but the right number is water-specific — always confirm it with a jar test. Dose too little and colloids stay dispersed (persistent turbidity); dose too much and you re-stabilize the particles (charge reversal) and waste chemical. Add PAC at the rapid-mix point (high shear, ~30–120 s), then flocculate gently before sedimentation and filtration.

PAC vs alum, PFS and ACH

PropertyPACAlumPFS (ferric)ACH
TypePre-hydrolyzed AlAluminium sulphatePoly ferric sulphateHigh-basicity Al
BasicityMedium–highNoneMediumVery high (~83 %)
Relative doseLowHighLow–mediumLowest
pH sensitivityLowHighLowVery low
Sludge volumeLowHighMediumLowest
Cold-water performanceGoodPoorGoodExcellent
Best forMost drinking / wastewaterLow-cost, warm waterColor, H₂S, high organicsVery-low-residual drinking water

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Frequently asked questions

What is basicity in poly aluminium chloride?

Basicity is the molar ratio of hydroxyl (OH) to aluminium in the PAC molecule, shown as a percentage. Higher basicity means more pre-formed aluminium polymer and higher cationic charge density, so the coagulant destabilizes colloids more efficiently, builds denser flocs and lowers pH less. High-basicity grades suit turbid or industrial water; lower-basicity grades suit clear municipal water.

How do I choose the right PAC grade?

Match the grade to your raw water. Use high-basicity PAC or ACH for high-turbidity or industrial wastewater and cold/low-alkalinity water; use medium- or low-basicity PAC for municipal drinking water where low residual aluminium matters. Compare grades on active Al₂O₃ content, not just volume, and confirm the dose with a jar test.

What is the difference between PAC and alum?

PAC is pre-hydrolyzed, so it already carries a high positive charge. Versus aluminium sulphate (alum) it needs a lower dose, works over a wider pH range, is far less temperature-sensitive, flocculates faster, makes less sludge and leaves lower residual aluminium. Alum is cheaper per tonne and still works well in warm, well-buffered water.

What is the typical PAC dosage in water treatment?

PAC is usually dosed around 5–50 mg/L as product for surface water, and higher for heavily loaded industrial wastewater. The optimum is water-specific: too little leaves turbidity, too much causes charge reversal and re-stabilizes particles. Always determine the exact dose with a jar test on your own water.

Is VCYCLETECH a PAC manufacturer?

Yes. VCYCLETECH supplies liquid and spray-dried poly aluminium chloride and aluminium chlorohydrate (ACH) factory-direct from China, ISO 9001/14001/45001 certified, with current COA information on request, sample availability and OEM/ODM service. Email sales@vcycletech.com for a quotation.

About the manufacturer

VCYCLETECH is a China-based manufacturer of water treatment chemicals — coagulants, flocculants, antiscalants, scale & corrosion inhibitors, biocides, dispersants and paper chemicals — ISO 9001 / 14001 / 45001 certified, with current COA information on request and OEM/ODM service. See our quality & certifications.

References

Related: PAC product · ACH · PFS · All coagulants & flocculants · Coagulants & flocculants guide · Alum vs PAC vs PFS

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